Continuous Casting Center

Alumni & Former Researchers

Over more than three decades, 110 graduate students, undergraduates, and visiting researchers have contributed to the Continuous Casting Center. Many now lead research and engineering teams across the global steel industry, academia, and beyond. For current group members, see the People page.

Former Graduate Students

  1. Lawrence J. Mika M.S., 1988

    “Simulation of Fluid Flow and Heat Transfer Inside a Continuous Slab Casting Machine”

    working for Amoco Technology Co., Naperville, IL

  2. Jean A. Azzi M.S., 1988

    “Preliminary Steps in the Development of a 3-D Thermal-Stress Model of Continuous Casting”

    working for Woodward Governor Co., Rockford, IL

  3. Glen T. Haegele M.S., 1988

    “Application of Mathematical Models to Investigate Defect Formation During Hot-Charging of Continuously-Cast Steel Slabs”

    Engineer with Cummins Engines Company, Inc., Columbus, IN

  4. David D. Goettsch M.S., 1988

    “Heat Flow Model of Directionally Solidified Single Crystal Airfoils”

    General Motors, Saginaw, MI

  5. Doug Habing M.S., 1989

    “Prediction of 3D Thermal Distortion of Slab Molds”

    Manager, Hughes Electronics, Torrance, CA

  6. William R. Storkman M.S., 1990

    “Optimization of Mold Taper Design Using Mathematical Models of Continuous Steel Slab Casting”

    Design & Analysis Engineer, Cummins Engines Company, Inc., Columbus, IN

  7. Fady M. Najjar M.S., 1990

    “Finite-Element Modelling of Turbulent Fluid Flow and Heat Transfer Through Bifurcated Nozzles in Continuous Steel Slab Casters”

    [Jerry Silver Award, ISS, for best Masters thesis on iron and steelmaking for (1989-90)]. (Applications Specialist, NCSA, Urbana, IL

  8. Patrick F. Kozlowski M.S., 1991

    “Simple, Unified Constitutive Equations for Plain Carbon Steel Under Continuous Casting Conditions”

    Manufacturing Engineer, Caterpillar, Inc., Decatur, IL

  9. Bryant Ho M.S., 1992

    “Characterization of Interfacial Heat Transfer in the Continuous Slab Casting Process”

    [Jerry Silver Award, ISS, for best Masters thesis on iron and steelmaking for (1992-93)] (InterAccess Co., Northbrook, IL

  10. Donald E. Hershey M.S., 1992

    “Turbulent Flow of Molten Steel through Submerged Bifurcated Nozzles in the Continuous Casting Process”

    Scientist / Engineer, Procter and Gamble, Cincinnati, OH

  11. Avijit Moitra Ph.D., 1993

    “Thermo-mechanical Model of Steel Shell Behavior in Continuous Slab Casting”

    Group Product Design Engineer, Assoc. Spring Inc., Adv. Eng. Technology, Bristol, CN

  12. Robert M. McDavid M.S., 1994

    “Flow and Thermal Behavior of the Top Surface Flux / Powder Layers in Continuous-Casting Molds”

    Caterpillar Inc. - Engine Div., Mossville, IL

  13. Ravid T. Lui M.S., 1994

    “Effect of Oscillation Marks on Heat Transfer in Continuous Casting Molds”

    Honeywell Microswitch, Free Port, CA

  14. Keith Rackers M.S., 1995

    “Mechanism and Mitigation of Clogging in Continuous Casting Nozzles”

    Project Engineer, Tosoh SMD Research & Development, Columbus, OH

  15. Guowei Li Ph.D., 1996

    “Analysis of Thermal and Mechanical Behavior of High Heat Flux Facing Copper Walls”

    Lead Engineer, General Electric., Cincinnati, OH

  16. Hong Zhu Ph.D., 1996

    “Coupled Thermal-Mechanical Finite Element Model with Application to Initial Solidification”

    Research Engineer, Inland Steel Research Labs, East Chicago, IN

  17. David T. Creech M.S., 1998

    “Computational Modeling of Multiphase Turbulent Fluid Flow and Heat Transfer in the Continuous Slab Casting Mold”

    FE Analyst, MacLean Power Systems, Chicago, IL

  18. Hua Bai Ph.D., 2000

    “Argon Bubble Behavior in Slide-gate Tundish Nozzles during Continuous Casting of Steel Slabs”

    Dow Chemical Company, Freeport, TX

  19. Sivaraj Sivaramakrishnan M.S., 2000

    “Transient Fluid Flow in the Mold and Heat Transfer Through the Molten Slag Layer in Continuous Casting of Steel”

    FE Analyst, Fluent, Evanston, IL

  20. Lan Yu M.S., 2000

    “Bulging in Continuous Cast Steel Slabs”

    PhD student, UIUC

  21. David Stone M.S., 2000

    “Mathematical Modeling of Interfacial Heat Transfer in the Continuous Slab Casting Process”

    Thermal Engineer, Delta IV Thermal IPT, Boeing Huntington Beach, CA

  22. Jon Parkman M.S., 2000

    “Simulation of Thermal-Mechanical Behavior During Initial Solidification of Steel”

    Design Engineer, Motorola, Arlington Heights, IL

  23. Tiebiao Shi M.S., 2001

    “Effect of Argon Injection on Fluid Flow and Heat Transfer in the Continuous Slab Casting Mold”

    Washington University, St. Louis, MO

  24. Melody Langeneckert M.S., 2001

    “Influence of Mold Geometry on Heat Transfer, Thermocouple and Mold Temperature in Continuous Casting of Steel Slabs”

    Hamilton Sundstrand, Rockford, Illinois

  25. Joong-kil Park Ph.D., 2002

    “Thermo-Mechanical phenomena in high speed continuous casting processes”

    I. Samarasekera, co-advisor

    University of British Columbia (Posco Steel, Seoul, S. Korea

  26. Joe Shaver M.S., 2002

    “Measurements of Molten Steel/Flux Interface Phenomena in Thin-Slab Casting”

    I. Samarasekera, co-advisor

    University of British Columbia (Hudson Bay Mining & Smelting, Flin Flon, Manitoba, Canada

  27. Bin Zhao M.S., 2003

    “Numerical Study of Heat Transfer in Continuous Casting of Steel”

    P. Vanka, co-advisor

    Doctoral Candidate, UIUC

  28. Ya Meng Ph.D., 2004

    “Modeling Interfacial Slab Layer Phenomena in the Shell / Mold Gap in Continuous Casting of Steel”

    Postgraduate Researcher,UIUC

  29. Quan Yuan Ph.D., 2004

    “Transient Study of Turbulent Flow and Particle Transport during Continuous Casting of Steel Slabs”

    P. Vanka, co-advisor

    American Air Liquide; Dow Chemical

  30. Chunsheng Li Ph.D., 2005

    “Thermal-mechanical Model of Solidifying Steel Shell Behavior and its Applications in High Speed Continuous Casting of Billets”

    Senior project engineer, Caterpillar Champaign Simulation Center

  31. Ho-Jung Shin Ph.D., 2006

    “Investigation of Subsurface Hook Formation in Continuous Cast Steel Slabs”

    S-H Kim, advisor

    Posco, Pohang, S. Korea

  32. Jorg Peter Ph.D., 2006

    “Development of a new process to continuously melt and refine steel”

    K. Peaslee, advisor

    Nucor

  33. Sana Mahmood M.S., 2006

    “Fluid Flow, Particle Motion, and Clogging in Continuous Cast Steel”

    Caterpiller, Peoria, IL

  34. Seid Koric Ph.D., 2006

    “Development Efficient Thermo-mechanical model of solidification and Application to Beam Blank and Funnel Mold Continuous Casting”

    Engineering Applications Analyst ABAQUS, NCSA, UIUC

  35. Kai Zheng Ph.D., 2007

    J. Bentsman advisor

    Research Engineer, Arcelor-Mittal Global R&D, East Chicago, IN

  36. Kevin Cukierski M.S., 2007

    “Electromagnetic Breaking effect on Flow in Continuous Slab Casting Molds”

    Law school, UIUC, 2007

  37. Zaher Hashisho M.S., 2007

    “Argon Flow through Porous Refractory Nozzles for Continuous Casting”

    Assistant Professor, University of Alberta, Edmonton, Canada

  38. Bret Rietow M.S., 2007

    “Fluid Velocity Simulation and Measurement in Thin Slab Casting”

    Infinium Capital Management

  39. “Thermal stress modeling of Aluminum Strip Casting”

    Infinium Capital Management

  40. Go-Gi Lee Ph.D., 2008

    “Computational Modeling and Validation of Multi-phase Fluid Flow in Nozzle and Mold during Continuous Slab Casting”

    S.H. Kim, advisor

    Posco, Pohang, S. Korea

  41. Michael Okelman M.S., 2008

    “Development of New Sensor for Meniscus Temperature Monitoring”

    Mittal Steel, East Chicago, Indiana

  42. Xiaoxu Zhou M.S., 2009

    “Heat Transfer during Spray Water Cooling Using Steady Experiments”

    Research and Development, SSAB Americas, Muscatine, IA

  43. Varun Singh M.S., 2010

    “Heat Transfer Model of a Nozzle during Preheating, Cooling, and Casting”

    Altair Engineering Inc., Troy, MI

  44. Hemanth Jasti M.S., 2010

    “User-Friendly Interface Design and Development for Continuous-Casting Model CON1D”

    General Dynamics Electric Boat, Groton, CT

  45. Rajneesh Chaudhary Ph.D., 2011

    “Studies of Turbulent Flows in Continuous Casting of Steel with and without Magnetic Field”

    ABB Global Industries and Services Limited, Karnataka, India

  46. Kun Xu Ph.D., 2012

    “Multiphase Particle-Size-Grouping Model of Precipitation and its Application to Thermal Processing of Microalloyed Steel”

    Postdoctoral Research Associate, Dept. of Mechanical Science & Engineering, University of Illinois at Urbana-Champaign

  47. Ramnik Singh M.S., 2013

    “High Fidelity Numerical Investigations of Tailored Magnetic Fields for Defect Reduction in Continuous Casting of Steel”

    Mechanical Engineer at Schlumberger Technologies, Houston, TX

  48. Lance Hibbeler Ph.D., 2014

    “Multiphysics Modeling of the Steel Continuous Casting Process”

    Postdoctoral Research Associate, Dept. of Mechanical Science & Engineering University of Illinois at Urbana-Champaign

  49. ASM Jonayat M.S., 2014

    “Transient Thermo-Fluid Model of Meniscus Behavior and Slag Consumption in Steel Continuous Casting”

    PhD student at Penn State University, State College, PA

  50. Rui Liu Ph.D., 2014

    “Modeling Transient Multiphase Flow and Mold Top Surface Behavior in Steel Continuous Casting”

    ArcelorMittal Global R&D, East Chicago, IN

  51. Bryan Petrus Ph.D., 2014

    “Distributed Parameter Control of Heat Diffusion with Solidification”

    Nucor Steel, Decatur, AL

  52. Yonghui Li Ph.D., 2014

    “Thermal and Chemical Behavior of Continuous Casting Nozzles”

    Vesuvius R&D, Pittsburgh, PA

  53. Prathiba Duvvuri M.S., 2014

    “Heat Transfer in Continuous Casting Spray Cooling”

    High Radius, Houston, TX

Former Undergraduate Students

  • Chris Thomas 2005

    Web Site Designer

  • Web Site Designer

  • Cathy Mao 2007

    Web development

  • Pavel Sokolovsky 2007

    Web development

  • Oluwaseun Araromi 2007

    Modeling of Clogging / Erosion of Nozzle Refractories", Undergraduate Project

  • University of Illinois at Urbana-Champaign

  • University of Illinois at Urbana-Champaign

  • Eric Badger 2012

    Web Development

  • Joseph Appelhans 2012

    University of Illinois at Urbana-Champaign

  • Eric Eckstrum 2012

    University of Illinois at Urbana-Champaign

  • Nicholas Froggatt 2012

    University of Illinois at Urbana-Champaign

  • Amanda Steelman 2012

    University of Illinois at Urbana-Champaign

  • James Buckland 2013

    University of Illinois at Urbana-Champaign

  • Mihir Chavan 2013

    University of Illinois at Urbana-Champaign

  • Jason Troutner 2013

    University of Illinois at Urbana-Champaign

  • Tyler Sierzega 2014

    University of Illinois at Urbana-Champaign

  • Gavin Hamilton 2015

    University of Illinois at Urbana-Champaign

  • Kenneth Swartz 2015

    University of Illinois at Urbana-Champaign

Former Visiting Researchers & Post-Doctoral Associates

  • Maria-Rita Ridolfi 1992

    CSM, Italy

  • Rodrigo Marin 1992

    U. of Los Andes, Chile

  • Guowei Li 1990-93

    Tsinghua University, Beijing, PRC

  • Xiaoqing Huang 1990-94

    Post-Doc. Res. Assoc., Concurrent Technologies, Johnstown, PA

  • Mustapha El-Bealy 1995-96

    Post-Doctoral Research Associate, Royal Institute, Sweden

  • Yuji Miki 1995-97

    Kawasaki Steel, Japan

  • Martin Fackeldey 1997

    Foundry Institute, RWTH Aachen, Germany

  • Young Mok Won 1999-01

    Seoul National University, Korea

  • Kuan-Ju Lin 2000-01

    Visiting Scholar from China Steel, Taiwan, Republic of China

  • Claudio Ojeda 2002-03 & 2005-06

    Visiting Scholar from Centro Tecnologico Labein, Bilbao, Spain

  • Lifeng Zhang 2001-06; 2006

    Post Doctoral Research Associate, Tohoku University, Sendai, Japan ; Also, Visiting Professor, U. Trondheim, Norway

  • Post Doctoral Research Associate, University of British Columbia, Canada (2003-06 ) (Dofasco, Hamilton, Ontario, Canada)

  • Ho-Jung Shin 2003-2005

    Visiting Scholar, Postech, Pohang, S. Korea

  • Seon-Hyo Kim 2003-2009

    Visiting Professor, Postech , S. Korea

  • Dianfeng Li 2004-05

    Post Doctoral Research Associate, University of British Columbia, Canada

  • Jun Aoki 2004-06

    M.S. student, UIUC, (Nippon Steel, Japan)

  • Amar Behera 2005-06

    M.S. student, UIUC

  • Go-Gi Lee 2005-2008

    Visiting Scholar, Postech, Pohang, S. Korea (2005-2008 )

  • S. Louhenkilpi 2005, 2006

    Visiting Professor, U. Helsinki, Finland

  • Claudia Pfeiler 2006

    Visiting Scholar, U. Leoben, Austria

  • Prasanna Kumar 2006

    Visiting Professor, IIT Madras, India

  • Sami Vapalahti 2005-07

    Visiting Ph.D. student, U. Helsinki, Finland

  • Ruan Xiaoming 2006-07

    Visiting Scholar, Baosteel, Shanghai, China

  • Huan Li 2006-07

    Ph.D. student, UIUC

  • Myung Jong Cho 2007-08

    Visiting Scholar, Posco, Pohang, S. Korea

  • Seong-Mook Cho 2005, 2006, 2008

    Visiting Scholar, Postech, Pohang, S. Korea

  • Choul-Hong Min 2007-08

    M.S. student, UIUC

  • Seong-Yeon Kim 2008-09

    Visiting Scholar, POSCO, Pohang, S. Korea

  • Chengbin Li 2008-09

    Visiting Scholar, Baosteel, Shanghai, PRC

  • Junya Iwasaki 2009-10

    Visiting Scholar, Nippon Steel Corp, Japan

  • Zhengie Fan

    Visiting Scholar, Baosteel, Shanghai, PR China, 2011-2012)

  • Yingchun Wang 2010-2011

    Visiting Scholar, Baosteel, Shanghai, PR China

  • Chuanbo Ji 2009-2011

    Ph.D. Student, University of Science and Technology Beijing, PR China

  • Lejun Zhou 2011-2012

    Metallurgical Science and Engineering, Central South University, Changsha, Hunan, PR China

  • Seon-Hyo Kim 2011-2012

    Visiting Professor, Postech, Pohang, S. Korea

  • Hai Hao 2013-2014

    Visiting Scholar, Dalian University of Technology, PR China

  • Lance C. Hibbeler 2012-2014

    Ph.D., University of Illinois at Urbana-Champaign

  • Akitoshi Matsui 2015

    Visiting Scholar, JFE Steel, Hiroshima, Japan

  • Xu, Kun 2012-2015

    Ph.D., University of Illinois at Urbana-Champaign